At Waukesha Foundry, the seemingly impossible happens every day

We’ve been producing intricately shaped cast components for over a century

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// What We Do

Turning ideas into reality with advanced technology.

When it’s time to make an innovative idea a reality, Waukesha Foundry can make it happen. We’re more than a foundry – we’re experts in engineering and testing, and we offer the advanced technology needed to manufacture intricately shaped cast components for tooling or production. Our extensive manufacturing capabilities allow us to produce castings in over 200 different alloys for a variety of industries, including petrochemical, military and aviation. From intricate one-pound tool casts for machinery to 6,000-pound tooling for today’s most advanced jets – we’ve done it all. And, we can do it for you.

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// Our Capabilities

Full service design, engineering & casting capabilities

  • Manufacturing Processes (Tooling Casting Processes)
  • No-bake Sand Molding
  • Investment (Foamcast, PMMA and SLA)
  • Traditional Tooling
  • Patternless Robot Molding
  • 3D Printed Sand
  • Quality
  • ISO
  • On-site advanced testing
  • Radiography
  • Magnetic Particle
  • Dye Penetrant
  • Visual
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// Alloys

We offer over 200 alloys to fit any solution

Our team of metallurgists will work with you to determine the best solution for your needs. We offer over 200 different corrosion-resistant and nickel- and copper-based alloys, including heat-resistant stainless steel. We’re also the top producer of vacuum-tight cast Invar® for tooling. Our online Alloy Selector Tool can help you search for alloy options and request a quote.

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//  Product Line

Our exclusive product line: Waukesha Metals and WF-Repco

With nine furnaces ranging from 300- to over 4,000-pound capacities, we can adjust by both weight and alloy to pour castings varying from one to over 6,000 pounds in order to accommodate low- to high-volume production runs.

// Why Us

Why work with Waukesha Foundry?

Our 100-year history lays the foundation for our drive to get things done right and innovate along the way. We’ve always embraced technology as a tool to do things better, safer and more efficiently. Our precision approach to engineering and development helps us deliver projects on-time without compromising fabrication integrity. Using Six Sigma principles, our certified Black Belts drive continuous improvement to deliver quality at every turn.

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// Testimonials

What our clients are saying

You Always Do Great Work!

Power Generation Manufacturer

What sets Waukesha Foundry apart from others is their long history of expertise in producing castings for hygienic applications such as food and dairy.  This experience transcends throughout all areas of the organization from metallurgy to manufacturing and customer support.  Waukesha’s willingness to consider special customer needs and their ability to successfully deliver solutions provides me with the value I need from a key supplier.

WM88 is the perfect Alloy for the Food Service Industry

Food Process focused Machine Shop

// Markets We Serve

Industry & Market Experience

We have experience across a variety of industries and markets. We understand the unique application needs of both light industrial and heavy commercial usage – and what it takes to meet or surpass them for long-term performance.

How can we help you?

//  Contact Us

See what we can do for you.

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